Linagliptin is a selective dipeptidyl peptidase-4 inhibitor indicated for type 2 diabetes mellitus management. The active pharmaceutical ingredient is synthesized through optimized multi-step pathways ensuring high stereochemical integrity and stringent impurity control. This compound sustains incretin hormone activity to regulate glycemic levels effectively. The manufacturing process maintains precise control over critical parameters to yield a stable raw material suited for immediate-release tablets and combination formulations.
Technical Specifications
|
Parameter |
Specification |
|
International Nonproprietary Name |
Linagliptin |
|
CAS Registry Number |
668270-12-0 |
|
Chemical Name |
8-[(3R)-3-aminopiperidin-1-yl]-3-methyl-7-(2-butyn-1-yl)-1-[(4-methylquinazolin-2-yl)methyl]-3,7-dihydro-1H-purine-2,6-dione |
|
Molecular Formula |
C25H28N8O2 |
|
Molecular Weight |
472.54 g/mol |
|
Physical Appearance |
White to off-white crystalline powder |
|
Solubility Profile |
Practically insoluble in water; sparingly soluble in methanol; slightly soluble in ethanol |
|
Storage Conditions |
Store in tight, light-resistant containers at controlled room temperature (15°C to 30°C) |
|
Retest Period |
24 months from manufacturing date |
Quality and Analytical Standards
|
Test Parameter |
Acceptance Criteria |
Analytical Method |
|
Identification |
Retention time and infrared spectrum conform to reference standard |
FTIR and HPLC-DAD |
|
Assay |
98.5 percent to 101.5 percent (anhydrous, solvent-free basis) |
High-Performance Liquid Chromatography |
|
Chiral Purity |
Greater than or equal to 99.5 percent enantiomeric excess of R-isomer |
Chiral HPLC |
|
Individual Specified Impurity |
Maximum 0.10 percent |
Gradient HPLC |
|
Total Impurities |
Maximum 0.50 percent |
Gradient HPLC |
|
Water Content |
Maximum 0.5 percent |
Volumetric Karl Fischer |
|
Residue on Ignition |
Maximum 0.1 percent |
Gravimetric analysis |
|
Heavy Metals |
Maximum 20 parts per million |
Inductively Coupled Plasma Mass Spectrometry |
|
Residual Solvents |
Complies with ICH Q3C limits |
Headspace Gas Chromatography |
Manufacturing Standards
Synthetic Route: Multi-step convergent synthesis utilizing specialized heterocyclic building blocks designed for high purity and consistent yield.
Reaction Facilities: Advanced glass-lined multi-purpose reactors and hydrogenation autoclaves operating under automated temperature and pressure controls.
Purification Protocols: Recrystallization and activated carbon treatment cycles engineered to isolate pure active ingredients and eliminate trace impurities.
Cleanroom Environment: Micronization and final packaging executed within ISO Class 8 cleanroom facilities to prevent particulate cross-contamination.
Scalability: Production capacity ranges from laboratory sample quantities to multi-kilogram commercial manufacturing batches.
Documentation and Regulatory Support
Comprehensive Drug Master File package prepared in Common Technical Document format for international regulatory submissions.
Certified Certificate of Analysis provided with every commercial lot detailing complete raw data profiles.
Full validation documentation covering process optimization, cleaning validation, and analytical method validation.
Certified statements confirming non-use of specified animal-origin materials and adherence to residual solvent guidelines.
Packaging and Storage
Primary Packaging: Double low-density polyethylene bags heat-sealed under a nitrogen purge to eliminate oxidative degradation and moisture absorption.
Secondary Packaging: Rigid fiber drums equipped with tamper-evident seals.
Moisture Control: Food-grade silica gel packets placed between packaging layers to maintain internal relative humidity below threshold limits.
Labeling Standards: Lot number, manufacturing date, retest date, net weight, storage instructions, and hazard symbols displayed on weather-resistant barcode labels.
Pharmaceutical Applications
Immediate-Release Tablets: Serves as the active raw material for standard oral solid dosage forms targeting glycemic control.
Fixed-Dose Combinations: Integrated into multi-active pharmaceutical ingredient solid dose formulations paired with metformin or sodium-glucose co-transporter-2 inhibitors.
Generic Formulations: Provides consistent physicochemical profiles and impurity tracking required for bioequivalence studies and clinical trial batches.
Extended-Release Matrices: Acts as a stable core compound for polymer-coated extended-release tablet development.
FAQ
Q: What is the regulatory status of this active pharmaceutical ingredient?
A: Complete analytical validation packages and Common Technical Document format documentation are fully prepared for immediate evaluation.
Q: What are the standard packaging sizes available for orders?
A: Evaluation samples are supplied in amber glass bottles or double polyethylene pouches, while commercial quantities are packed in fiber drums.
Q: Are impurity reference standards provided alongside shipments?
A: Process-related impurities and degradation standards can be supplied upon request to support internal method verification and quality control testing.
Q: What is the standard lead time for order fulfillment?
A: Standard delivery ranges from two to four weeks for existing stock batches and six to eight weeks for scheduled campaign production runs.
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